PC/ABSHeat + impact
95–120 °CHDT 1.8 MPa (typical)
3Two-shot machines
42Molding machines
ΔE ≤1.0Paint color tolerance
01 — Overview

PC/ABS at a Glance

Injection molding machine in the Yirox molding hall in Wuxi
Injection molding machine in the Yirox molding hall in Wuxi
ItemDetails
Full namePolycarbonate / acrylonitrile butadiene styrene blend (PC/ABS); polycarbonate (PC)
Grade types we useGeneral-purpose and heat-resistant PC/ABS blends, clear and black PC
Typical partsMirror housings, door handle covers, larger trim panels, spoilers, EV exterior trim, two-shot parts
Finishes3C2B gloss paint, piano black, matte black, water transfer carbon look, mold texture
Not used forChrome plating on our line (ordinary PC/ABS is not suitable)
Two-shotPC/ABS+TPU and PC+PMMA on our two-shot machines
Order sizeLow MOQ on selected items
02 — Encyclopedia

What Is PC/ABS?

PC/ABS, also written polycarbonate ABS or ABS/PC, is a blend of polycarbonate and ABS. Polycarbonate brings high impact strength, especially at low temperature, and higher heat resistance. ABS lowers the melt viscosity so the blend fills thin walls and long flow paths, and it improves the surface finish and paint adhesion.

The ratio of PC to ABS sets the balance: more PC gives more heat and impact resistance, more ABS gives easier molding and lower cost.

Polycarbonate on its own is a tough, clear plastic. It is used where a part must be transparent or very strong, and it is the clear layer or the rigid base in some two-shot parts. PC is more sensitive to stress cracking from chemicals and needs higher molding temperatures than PC/ABS.

Natural, black and grey resin pellets with molded sample parts made from each
Natural, black and grey resin pellets with molded sample parts made from each
03 — Encyclopedia

PC/ABS Material Properties

Typical published datasheet ranges from resin manufacturers’ technical data sheets; not Yirox test results.

PropertyPC/ABS (typical)PC (typical)
Density1.10–1.17 g/cm³1.19–1.21 g/cm³
Tensile strength45–60 MPa60–70 MPa
Notched Izod impact (23 °C)400–700 J/m600–900 J/m
Heat deflection (1.8 MPa)95–120 °C125–140 °C
Mold shrinkage0.5–0.7 %0.5–0.7 %
Melt temperature240–280 °C280–320 °C
Drying before molding90–110 °C, 3–4 h120 °C, 3–4 h
04 — Encyclopedia

ABS vs Polycarbonate vs PC/ABS

In short: choose ABS for cost and plating, PC/ABS when the part is larger, darker or hotter, and PC when the part must be clear or extremely tough.

Injection-molded PC/ABS side mirror housing in dark grey satin plastic
Injection-molded PC/ABS side mirror housing in dark grey satin plastic
NeedABSPC/ABSPC
CostLowestMediumHighest
Heat resistanceGoodBetterBest
Impact at low temperatureGoodVery goodExcellent
Ease of molding large thin partsVery goodGoodHarder
Paint finishVery goodVery goodGood, check solvents
Chrome plating (our line)Plating-grade ABSNot suitableNot suitable
Clear partsNoNoYes
05 — Encyclopedia

Pros and Cons of PC/ABS

The same exterior cover in textured molded-in color and painted gloss black
The same exterior cover in textured molded-in color and painted gloss black

Advantages

  • Higher heat resistance than ABS, useful for dark parts in the sun
  • High impact strength, including in cold weather
  • Good dimensional stability for large panels
  • Paints well for Class A surfaces

Limitations

  • Higher cost than ABS
  • Must be dried well before molding
  • Not suitable for chrome plating on our line
  • Needs UV-protective paint outdoors
06 — Encyclopedia

Design Tips for PC/ABS Parts

DFM wall-thickness analysis of an exterior plastic part on a monitor
DFM wall-thickness analysis of an exterior plastic part on a monitor
  • Typical wall thickness 2.0–3.5 mm; keep it even.
  • Use generous radii; PC-rich blends are notch sensitive.
  • Allow 1–2° draft, more under texture.
  • Avoid molded-in stress near snap fits and screw bosses.
  • Specify paint and cleaning chemicals early; PC can stress-crack with some solvents.
08 — Capability

Two-shot Parts With PC and PC/ABS

Our 3 two-shot machines (280 t and 380 t rotary-table, 530 t rotary-core) mold two materials in one cycle. With PC we make PC+PMMA parts with a clear top layer over a black base, and with PC/ABS we make PC/ABS+TPU parts with a soft edge on a rigid body. See two-shot materials.

Two-shot trim panel with a clear PMMA layer molded over a black base
Two-shot trim panel with a clear PMMA layer molded over a black base
09 — Capability

How We Process PC/ABS

PC/ABS is dried in our 30 desiccant dryers before molding and molded with mold temperature controllers on every machine to control gloss and stress. Parts are inspected for flow lines and sink marks before painting. Painted parts go through our 3C2B system with a total film of 35–50 μm, color ΔE*ab ≤1.0 and cross-hatch adhesion grade 0–1.

Injection molding machine with a take-out robot placing molded parts on a conveyor
Injection molding machine with a take-out robot placing molded parts on a conveyor
10 — Service

What to Send for a PC/ABS Part Quote

Technical drawing, 3D CAD model and front lip sample with calipers
Technical drawing, 3D CAD model and front lip sample with calipers
  • 3D CAD or a sample part
  • Operating temperature or heat requirements
  • Required finish and gloss level
  • Annual quantity and order size
13 — FAQ

FAQ

What is PC/ABS material?

PC/ABS is a blend of polycarbonate and ABS. It combines the heat and impact resistance of PC with the easy molding and surface quality of ABS.

Is PC/ABS better than ABS?

For heat and impact resistance, yes. For cost and chrome plating, ABS is better. We recommend based on part size, color and use.

Can PC/ABS be chrome plated?

Not on our line. Ordinary PC/ABS is not suitable; we plate plating-grade ABS instead.

What is the difference between ABS and polycarbonate?

Polycarbonate is tougher, more heat resistant and can be clear, but costs more and is harder to mold. ABS is cheaper, easier to mold and can be plated.

Are these PC/ABS properties your test data?

No. They are typical published datasheet ranges. Your grade is confirmed in the quote stage.

What is the minimum order quantity?

We offer low MOQ on selected items. The quantity is confirmed in your quote.

Get a PC/ABS Part Quote

Send your drawing or a sample with the heat and finish requirements. We will reply with a material recommendation and a quote.