ABSPainted or plated
1.03–1.07Density g/cm³ (typical)
42Molding machines
≥32 μmChrome layer build
ΔE ≤1.0Paint color tolerance
01 — Overview

ABS at a Glance

Technician removing a molded bumper part from an injection molding machine
Technician removing a molded bumper part from an injection molding machine
ItemDetails
Full nameAcrylonitrile butadiene styrene (ABS)
Grade types we useGeneral-purpose and high-impact ABS, heat-resistant ABS, plating-grade ABS (PA-727 / HR-500 equivalent)
Typical partsGrilles, mirror caps, spoilers, front lips, diffusers, side skirts, trim, wheel covers
Finishes3C2B gloss paint, piano black, matte and satin black, water transfer carbon look, chrome plating
Molding42 machines, 90–2,500 t; dried in desiccant dryers before molding
Not ideal forUnpainted parts in strong sun (use ASA)
Order sizeLow MOQ on selected items
02 — Encyclopedia

What Is ABS Plastic?

ABS is an amorphous thermoplastic made from three monomers. Acrylonitrile gives chemical resistance and heat stability, butadiene rubber gives toughness and impact strength, and styrene gives rigidity, gloss and easy processing. By changing the ratio of the three, resin makers produce ABS material grades for high impact, high heat, high gloss or electroplating.

ABS plastic is easy to mold, holds detail well, shrinks little and evenly, and has a smooth surface that takes paint and plating. That is why it is used for so many automotive exterior parts that must look good. Its main weakness is sunlight: unpainted ABS fades and turns chalky outdoors, so exterior ABS parts are almost always painted or plated.

Black plastic resin pellets beside a gloss black molded part
Black plastic resin pellets beside a gloss black molded part
03 — Encyclopedia

ABS Plastic Properties

Typical published datasheet ranges for general-purpose injection molding ABS, from resin manufacturers’ technical data sheets. These are not Yirox test results; values depend on the grade.

PropertyTypical value
Density1.03–1.07 g/cm³
Tensile strength38–50 MPa
Flexural modulus2.0–2.6 GPa
Notched Izod impact (23 °C)200–400 J/m
Heat deflection temperature (0.45 MPa)90–100 °C
Mold shrinkage0.4–0.7 %
Melt temperature220–260 °C
Drying before molding80–85 °C, 2–4 h
04 — Encyclopedia

Pros and Cons of ABS for Exterior Parts

Gloss black front lip, spoiler, side skirts and rear diffuser
Gloss black front lip, spoiler, side skirts and rear diffuser

Advantages

  • High surface gloss and fine detail
  • Good impact strength and stiffness
  • Low, even shrinkage for good fit
  • Paints well and can be chrome plated
  • Cost-effective for medium and large volumes

Limitations

  • Poor UV resistance when unpainted
  • Heat resistance lower than PC/ABS
  • Attacked by some solvents and fuels
  • Needs drying before molding
05 — Encyclopedia

Is ABS Plastic UV Resistant?

Standard ABS is not UV resistant. In sunlight, the butadiene rubber phase breaks down: the surface loses gloss, fades to grey and can become brittle. For exterior use, ABS is protected by paint with a UV-absorbing clearcoat, or by chrome plating. If a part must stay unpainted, ASA is the better choice because its acrylic rubber does not degrade in the same way.

Black exterior trim faded by sun exposure next to a UV-stable black trim piece
Black exterior trim faded by sun exposure next to a UV-stable black trim piece
06 — Encyclopedia

ABS vs Other Exterior Plastics

For spoilers specifically, see our guide carbon fiber vs ABS vs fiberglass spoilers.

Painted plastic sample panels in gloss black, matte black, silver, white, red and textured finishes
Painted plastic sample panels in gloss black, matte black, silver, white, red and textured finishes
Compared withABS is better atThe other material is better at
PC/ABSLower cost, easier plating (plating grades)Heat resistance and impact strength
ASACost, wide grade range, platingUV stability unpainted
PP / TPOStiffness, gloss, paint without special primerLow-temperature impact, flexibility, cost for bumpers
Fiberglass and carbon fiberVolume production, cost, repeatabilityVery large parts, very high stiffness
07 — Encyclopedia

Design Tips for ABS Injection Molding

DFM wall-thickness analysis of an exterior plastic part on a monitor
DFM wall-thickness analysis of an exterior plastic part on a monitor
  • Keep wall thickness even, typically 2.0–3.5 mm for exterior trim.
  • Add 1–2° draft on smooth faces and more on textured faces.
  • Keep ribs at 50–60% of the wall to avoid sink marks on show surfaces.
  • Avoid sharp inside corners; use radii of at least 0.5 mm.
  • Place gates and ejector pins away from Class A surfaces.
  • For chrome parts, avoid deep blind holes and sharp edges where plating builds up.
09 — Capability

Chrome Plated ABS

Plating-grade ABS (PA-727 / HR-500 equivalent) is the only material we chrome plate. The plating bath etches the butadiene phase at the surface to create anchor points for the first metal layer, which is why plating-grade ABS with a controlled rubber content gives the best adhesion.

Our line builds copper 18–22 μm, nickel 12–18 μm and chrome 0.2–0.3 μm, a total of 32 μm or more, with trivalent chrome as standard. Read more on our chrome plating on plastic page.

Chrome plated plastic exterior trim strip
Chrome plated plastic exterior trim strip
10 — Capability

Painting ABS

ABS takes paint without an adhesion promoter after cleaning and pre-treatment. We paint ABS in a 3C2B system on two lines in ISO 7 and ISO 8 clean rooms, with total film thickness of 35–50 μm, color ΔE*ab ≤1.0 and cross-hatch adhesion grade 0–1. See piano black and matte black finishes.

Robots spray-painting bumper covers in a paint booth
Robots spray-painting bumper covers in a paint booth
11 — Service

What to Send for an ABS Part Quote

Technical drawing, 3D CAD model and front lip sample with calipers
Technical drawing, 3D CAD model and front lip sample with calipers
  • 3D CAD (STEP/IGES) or a sample part
  • Required finish: paint color, gloss level, chrome or carbon look
  • Any material or test standard you must meet
  • Annual quantity and order size
14 — FAQ

FAQ

What is ABS plastic used for in cars?

ABS is used for grilles, mirror caps, spoilers, front lips, diffusers, trim, wheel covers and many interior parts, mainly where the part is painted or chrome plated.

Is ABS plastic strong enough for exterior parts?

Yes. ABS has good impact strength and stiffness for styling parts. For parts near heat or with high impact loads, PC/ABS or PP/TPO may be better.

Is ABS plastic UV resistant?

Not on its own. Exterior ABS should be painted with a UV-protective clearcoat or chrome plated. For unpainted parts, use ASA.

Can ABS be chrome plated?

Yes, plating-grade ABS can. We plate ABS equivalent to PA-727 or HR-500 on our own 28-tank line.

Are the ABS properties on this page your test data?

No. They are typical published datasheet ranges. Your grade and test results are confirmed in the quote and sample stage.

What is the minimum order for ABS parts?

We offer low MOQ on selected items. The quantity is confirmed in your quote.

Get an ABS Part Quote

Send your drawing or a sample and tell us the finish you need. We will reply with DFM comments and a quote.