28Plating tanks
≥32 μmTotal layer build
TrivalentChrome standard
CASS 48 hNo blistering
In-houseMolding + plating
01 — Capability

Chrome Plating at a Glance

ItemYirox capability
Plating line1 fully automatic gantry rack plating line, 28 tanks, in-house
ProcessElectroless nickel → pyrophosphate copper → semi-bright nickel → bright nickel → microporous nickel → chrome
Layer thicknessCopper 18–22 μm, nickel 12–18 μm, chrome 0.2–0.3 μm; total 32 μm or more
Chrome typeTrivalent chrome as standard; hexavalent only on written request
Corrosion testCASS 48 h with no blistering
Thermal cycle−30 ↔ 80 °C, 4 cycles
SubstratePlating-grade ABS (PA-727 / HR-500 equivalent); ordinary PC/ABS is not suitable
MoldingParts molded in-house on 42 machines, 90–2,500 t
Order sizeLow MOQ on selected items; confirmed in your quote
02 — Explainer

What Is Chrome Plating on Plastic?

Chrome plating on plastic, also called plating on plastics (POP) or plastic electroplating, puts a thin metal coating on a molded plastic part so it looks like polished chrome. The part stays light and corrosion-free underneath, but the surface has the bright, reflective finish buyers expect on grilles, emblems and trim.

Chrome plating plastic parts this way gives the bright metal look at a fraction of the weight of metal. Most of what we plate is chrome plated ABS, finished with trivalent chrome plating.

Plastic does not conduct electricity, so it cannot go straight into a chrome bath like steel. The surface is first etched and given a thin chemical metal layer. After that, copper, nickel and chrome are built up by electroplating. The result is a layered coating where each metal has a job: copper levels the surface, nickel gives brightness and corrosion resistance, and chrome gives the final color and hardness.

03 — Explainer

How Chrome Plating on ABS Works

Our line plates parts on racks moved automatically by a gantry between 28 tanks. Rinses and activation steps sit between the main stages below.

The same ABS grille part before and after chrome plating
The same ABS grille part before and after chrome plating
  1. 01

    Etch and activate

    The ABS surface is etched so metal can anchor to it, then activated to accept the first metal layer.

  2. 02

    Electroless nickel

    A thin nickel layer is deposited chemically, without current, so the plastic becomes conductive.

  3. 03

    Pyrophosphate copper

    Copper builds a ductile, level base layer of 18–22 μm that absorbs stress between plastic and metal.

  4. 04

    Semi-bright and bright nickel

    Two nickel layers give corrosion protection and brightness. Total nickel is 12–18 μm.

  5. 05

    Microporous nickel

    A thin nickel layer with tiny pores spreads corrosion over the surface so it does not attack one spot.

  6. 06

    Chrome

    A final chrome layer of 0.2–0.3 μm gives the chrome color, hardness and tarnish resistance.

04 — Explainer

Why the Layer Build Matters

Buyers sometimes compare chrome parts only by how bright they look on day one. Long-term appearance depends on the layer build underneath. Too little copper and the coating can crack when the plastic expands and contracts. Too little nickel and corrosion reaches the copper. Our standard build is a total of 32 μm or more.

Cross-section of chrome plating on ABS showing copper, nickel and chrome layers
Cross-section of chrome plating on ABS showing copper, nickel and chrome layers
LayerThicknessFunction
Copper18–22 μmLevels the surface and absorbs thermal stress
Nickel (semi-bright, bright, microporous)12–18 μmCorrosion resistance and brightness
Chrome0.2–0.3 μmColor, hardness and tarnish resistance
Total32 μm or moreMinimum total build
05 — Explainer

Trivalent vs Hexavalent Chrome

Decorative chrome can be plated from a trivalent or a hexavalent chrome bath. Hexavalent chrome is the older process and gives a slightly bluer, brighter color. Trivalent chrome is now widely used because it is less hazardous in the plating process.

Yirox uses trivalent chrome as standard. Hexavalent chrome is used only when a customer asks for it in writing, for example to match an existing part. If you sell in markets with chemical restrictions, tell us at the quote stage so we can confirm the right process and documents.

06 — Explainer

Which Plastics Can Be Chrome Plated?

Not every plastic can be chrome plated. The etching step works on the butadiene in ABS, so the material must be a plating-grade ABS with the right structure.

Injection molding machine in the Yirox molding hall in Wuxi
Injection molding machine in the Yirox molding hall in Wuxi
MaterialSuitable for plating?Notes
Plating-grade ABS (PA-727 / HR-500 equivalent)YesOur standard substrate for chrome parts
General-purpose ABSNot recommendedAdhesion and appearance can be inconsistent
Ordinary PC/ABSNoNot suitable on our line
PP, TPO, ASANoUse paint or a molded-in finish instead

If a part needs chrome on some areas and paint or texture on others, we can discuss masking or a two-part design during DFM.

07 — Explainer

Design Guidelines for Chrome Plated Plastic Parts

Plating copies every detail of the molded surface and adds a thin, rigid metal skin. Designs that work well for paint can fail in plating. These are general guidelines for plated parts.

DFM wall-thickness analysis of an exterior plastic part on a monitor
DFM wall-thickness analysis of an exterior plastic part on a monitor

Avoid sharp edges and deep recesses

Current concentrates on sharp edges, which build thick metal, while deep recesses receive less. Rounded edges and shallow features plate more evenly.

Keep walls even and surfaces sink-free

Sink marks and flow lines are magnified by bright chrome. Even wall thickness and well-placed gates are essential.

Plan rack points

Each part is held on a rack by contact points. These points need to be on hidden faces, and the part must hang so solution drains away.

Mold with low stress

Molded-in stress can cause poor adhesion or blistering. Mold temperature and injection settings are tuned for plated parts, and we mold them in our own factory.

Allow for the coating thickness

The plating adds about 32 μm or more. Tight clip or snap fits should allow for it.

08 — Explainer

Pros and Cons of Chrome Plated Plastic

AdvantagesLimitations
Bright chrome look at a fraction of the weight of metalOnly plating-grade ABS is suitable on our line
No rust on the substrateDesign rules are stricter than for paint
Complex shapes molded in one pieceRack points must be planned on hidden faces
Consistent finish across a product rangeDamaged plating cannot be touched up like paint
09 — Explainer

Chrome Plating vs Other Bright Finishes

Chrome plating is not the only way to give a part a metallic look. This comparison helps decide which finish fits your product.

Chrome plated ABS exterior trim pieces on a workbench
Chrome plated ABS exterior trim pieces on a workbench
FinishLookDurabilityBest for
Chrome plating on ABSTrue mirror chromeHigh, with the right layer build and testingGrilles, trim, handle covers
Metallic or silver paintPainted metallic, not mirrorGood with clearcoatParts where a chrome look is not required
Gloss black paintPiano blackGood with clearcoatBlack styling and chrome-delete looks
Molded-in colorPlain resin colorDepends on resinLow-cost hidden or textured parts

Some buyers want the opposite of chrome: black trim to replace factory chrome. For those parts, see gloss black painting on our painting and surface finishing page.

10 — Explainer

Common Chrome Plating Defects and Causes

Most of these are prevented in design and molding, not in the plating tank. That is why we review plated parts in DFM and mold them with settings for low stress.

DefectWhat it looks likeTypical cause
BlisteringSmall bubbles under the platingPoor adhesion from molding stress or etching
PittingTiny holes in the surfaceContamination or gas on the surface during plating
BurningDull, rough edgesToo much current on sharp edges
Dull areasLow brightness in recessesLow current in deep features
Rack marksSmall unplated spotsContact points on visible faces
CrackingFine cracks in the coatingThin copper layer or thermal stress
11 — Capability

Testing Chrome Plated Parts

Technician at a universal testing machine in the Yirox testing lab
Technician at a universal testing machine in the Yirox testing lab

CASS corrosion test

Copper-accelerated acetic acid salt spray. Our standard is 48 hours with no blistering. CASS 24/48 h and neutral salt spray to ASTM B117 can also be run by SGS or CTI.

Thermal cycle test

Parts are cycled between −30 °C and 80 °C for 4 cycles to check that the coating does not crack or lift as the plastic expands and contracts.

Layer build

The copper, nickel and chrome build is set in the process sheet and checked on samples against the 32 μm minimum.

Adhesion checks

Plating adhesion is checked on samples, with outsourced tests to ISO 2409 / ASTM D3359 when your standard requires it.

Visual inspection

Every part is checked for pits, burns, dull areas and rack marks against an approved master sample.

Have a test standard to meet?Tell us the tests your customer requires and we will confirm the test plan for your chrome plating on plastic parts.

12 — Service

Parts That Suit Chrome Plating

These exterior parts are typical candidates for chrome on plating-grade ABS. Whether a specific design can be plated is confirmed in DFM.

Grille bars and surrounds

Molded on our 250–450 t machines, then plated.

Door handle covers

Small visible covers with a close fit to the handle.

Mirror housings and caps

Full chrome or chrome accents.

Trim strips

Decorative trim for body sides, bumpers and tailgates.

13 — Service

Choosing a Plastic Chrome Plating Supplier

Plating quality depends on the whole chain: material, molding, racking, plating chemistry and testing. When you compare suppliers, ask:

Yirox headquarters and factory building in Wuxi, China
Yirox headquarters and factory building in Wuxi, China
  • Is the plating line owned and run by the supplier, or subcontracted?
  • Are the parts molded in the same factory?
  • What is the standard layer build for copper, nickel and chrome?
  • Which corrosion test is used, and for how many hours?
  • Is trivalent chrome available, and is hexavalent used?
  • Which material grade is used for plated parts?

At Yirox, molding and plating are in the same factory, our layer build is documented, and CASS 48 h with no blistering is our standard. Because the mold, the molding settings and the plating are controlled by one team, adhesion problems can be traced and fixed without arguments between suppliers.

14 — Service

What You Get With Yirox Chrome Plating

Inspector measuring a gloss black exterior part on a checking fixture
Inspector measuring a gloss black exterior part on a checking fixture

Molding and plating in one factory

No shipping raw parts between suppliers, and plating problems are fed back to molding quickly.

Material advice

Plating-grade ABS chosen at the DFM stage.

Defined layer build

Copper, nickel and chrome to a documented thickness.

Trivalent chrome as standard

Hexavalent only on written request.

Tested durability

CASS 48 h and thermal cycle checks.

Documents

FAI, inspection records and PPAP up to Level 3 when required.

15 — Service

Our Chrome Plating Workflow

  1. 01

    Brief and NDA

    You send CAD or a sample and tell us where chrome is needed. We sign an NDA if needed.

  2. 02

    DFM for plating

    We check edges, recesses, rack points and material.

  3. 03

    Molding

    Parts are molded in plating-grade ABS in our factory.

  4. 04

    Trial plating

    Sample parts are plated and tested for appearance, adhesion and corrosion.

  5. 05

    Approval

    You approve a master sample.

  6. 06

    Production

    Parts are plated, inspected and packed to protect the surface.

16 — Service

What to Send for a Chrome Plating Quote

We offer low MOQ on selected items. The quantity for your part is confirmed in your quote.

  • 3D CAD or a sample part, with the chrome areas marked
  • Bright or satin chrome, and any color reference
  • Test standards (for example CASS hours, thermal cycle)
  • Trivalent or hexavalent requirement, in writing
  • Annual quantity and order size

Ready to quote chrome parts?Send the part file and quantity and we will quote molding and plating together.

What Buyers Say About Our Chrome Plating

Quality and purchasing teams on edges, reflections and coating consistency from sample to repeat batches.

“Chrome trim looks simple until you start checking the edges, reflections and surface consistency. We appreciated that the team understood our appearance requirements and was willing to review the details with us rather than just saying the finish was acceptable.”
Product Quality SupervisorDecorative Exterior Trim
“Chrome parts can look perfect in photos, but the real test is checking the edges and reflections under proper lighting. What stood out was how seriously they took our surface requirements. We spent far less time going back and forth over finish quality.”
Quality Control ManagerAutomotive Chrome Trim Project
“Our biggest concern wasn’t the first sample. It was whether the next 500 pieces would look the same. The team understood our expectations for coating consistency, adhesion and surface defects. Having those details addressed before production gave us much more confidence in the order.”
Purchasing ManagerElectroplated Automotive Components

Names and companies withheld at the customer’s request.

18 — FAQ

FAQ

Can plastic be chrome plated?

Yes. Plastic parts are made conductive with an electroless nickel layer, then plated with copper, nickel and chrome. The plastic must be a plating-grade ABS for good adhesion.

Is chrome plated plastic durable?

With the right layer build it is. Our parts have a total coating of 32 μm or more and are tested to CASS 48 h with no blistering and thermal cycling from −30 °C to 80 °C.

Can you chrome plate PC/ABS?

Ordinary PC/ABS is not suitable on our line. We use plating-grade ABS equivalent to PA-727 or HR-500.

Do you use trivalent or hexavalent chrome?

Trivalent chrome is our standard. Hexavalent chrome is used only on written customer request.

What is decorative chrome plating?

Decorative chrome plating is a thin chrome layer over nickel, used for appearance and corrosion resistance rather than wear resistance. It is the type used on automotive trim, grilles and badges.

Can you plate parts you did not mold?

Our line is set up for parts molded in our own factory, because molding conditions affect plating adhesion. Contact us if you have existing parts and we will advise.

What is the minimum order quantity for chrome parts?

We offer low MOQ on selected items. The quantity is confirmed in your quote.

Get a Chrome Plating Quote

Send your part design or a sample and mark the chrome areas. We will reply with DFM comments and a quote.

Request a Quote

Tell us the part, vehicle and quantity. An engineer replies by email.

Tell Us About Your Sourcing Project